The high-end economy lines GSN & GFE combine high performance with economic efficiency: both lines are also equipped with helical ground gears, ensuring the very least noise level and smooth running. The full needle bearing has been especially made to reach high torques that beat the competition for units of the same size. All planetary carriers are manufactured as a cage made from solid material. This increases quiet operating characteristics while at the same time improving positioning accuracy and reducing backlash. Yet another shaft sealing band ensures maximum dust and splash water protection relative to protection class IP65 in all lines.
One way to reduce backlash is by using precision gears. The focus on manufacturing in precision gears is tighter tolerances, so all around the gear is a tighter, more specific suit. And the tighter match means much less play in the gear teeth, which may be the cause of backlash to begin with. Of course, precision gears are more expensive, but if the application calls for high accuracy, then precision gearing could be the way to go.
From a equipment design perspective, a simple way to lessen backlash is to ensure the teeth mesh tightly together. This is typically carried out by shortening the guts distance between gears. For pre-loading, this could be done using a spring mechanism to hold the gears firmly set up. This also eliminates the enjoy between your gear teeth and therefore eliminates backlash.
Of course, the type of gears used can also have a large impact on the quantity of backlash. So for example, some equipment types such as stress wave gears, or harmonic equipment drives, have zero backlash.
The GSD, GSB & GSBL high-end zero backlash planetary gearbox china gearbox lines are constructed in a space-optimized, two-stage design. Due to the lower torque values, the input stage is definitely dimensionally smaller compared to the output stage. Its short style makes the GSD collection the ideal high-end gearbox for space limited applications. The low regular backlash of the GSD collection makes it an ideal fit for highly powerful applications where highest positioning and rate accuracy is necessary. The flange result generates highest torsional rigidity. For the lodging of particularly high axial loads, taper roller bearings are optionally available in sizes with 90 mm diameter or more. The GSB line stands for high performance in combination with low backlash and high precision. Its robust, one-piece housing permits a high gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL range offer the same advantages as the GSB collection; the right angle form makes the GSBL range an ideal match for all dynamic applications where space is bound.
Incorrect tolerances, bearing misalignment, and manufacturing inconsistencies tend to increase backlash.
AC motors and gear motors include single-stage motors used in combination with a single-phase AC power and three-stage motors used with a three-phase AC power. A single-phase motor could be operated by simply linking it to a single-phase power supply via the provided capacitor. A three-phase motor does not require a capacitor. All you have to is for connecting the motor right to a three-stage AC power supply.
The brand new planetary gearbox series includes the high-end gearbox lines GSD (flange gear), GSB (inline) and GSBL (angle gear) along with the high-end economy GSN and GFE lines. Particularly ideal applications for the brand new range are those which place the highest demands on positioning accuracy, operating noises, working smoothness, bending rigidity and transmitted torque. The planetary gears are made to meet the highest production requirements – all lines are equipped with precision floor helical gearing, single-piece planetary carriers and complete needle bearings.