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Reliable, self-locking drive for ventilation and display installations
Ventilation and screening are two of the most important fundamental strategies that growers make use of each day to maintain the ideal climate and achieve optimum crop yields. It is critically important for growers to be able to open, close and change air vents and weather screens at any moment and with a high degree of accuracy. Growers depend on these systems to work as they should, and depend on the drive systems that control their screens and air vents.
To assure the dependability of ventilation and display screen installations, Ever-Power introduced the EP motor gearbox – a compact and highly dependable self-locking drive that is developed particularly for use in horticulture. The Ever-Power EP is currently the standard with regards to drive technology for cup greenhouses, and includes a well-earned status for reliability, long assistance life and versatility.
Because your drive units need to work every time you need them
The EP engine gearboxes have been created specifically to allow you to regulate the climate within your greenhouse with a high degree of precision. The EP’s smart and reliable design implies that it guarantees continuous control of ventilation and display screen positions, regardless of the circumstances, load or greenhouse style.
Versatile
There is a wide selection of EP motors including many different versions with various speeds, torques, voltages and drive shafts. This means that different tasks, applications and systems could be installed with the same universal drive.
Reliable
The EP is developed, produced and tested entirely in-home. This means we can guarantee the quality of all our gearbox motors, that have a hard-earned status for reliability and lengthy service life.
Easy to install
RW motors are simple to install and make use of. Greenhouses builders and installers like to use our systems because they’re so easy to install and because of the potency of our drive devices and control units.
Precision growing
Ridder RW motors allow you to control the position of the vents and screen installations extremely precisely. This gives you high-precision control over crop production, crop quality and energy usage in your greenhouse, helping you to maximize the viability of your operation.
Ever-Power offer a comprehensive selection of gearboxes to check their products.
Our oil bath worm and wormwheel gearboxes are available in a variety of sizes from No.1 to No.8 (100kg to 35 tonnes).
Gearbox options include:
Anti-tilt handwheel shaft assembly
Patented friction brake
Motorised (electric)
Motorised (pneumatic)
Naturally, spares are available from stock, delivered simply by either post, carrier, sea or airfreight.
We offer full restoration and refurbishment services which include reload testing.
1. A self-locking non-backdrivable gear system, comprising: a. a primary motor input adapted for rotation of a self-lubricating gearbox about the axis of a drive shaft; b. stated gearbox comprises: i. an insight ring equipment mounted around said driveshaft and situated in meshing engagement with stated primary motor input; ii. a ring plate and seal configuration mounted to said ring equipment for sealing parts within said ring equipment to allow the inner self-lubrication of said gearbox through a level of lubricant; iii. a world locking gear rotatably mounted within stated ring gear, whereby said planet gear rotates with said ring equipment and also rotates about its installation axis; iv. an self locking gearbox output spur gear rotatably mounted within said ring equipment in a radially inward, concentric relation to said ring gear and further includes an result shaft adapted for installation to said drive shaft, stated output spur gear has N +/−X number of gear tooth in meshing engagement with said planet gear; v. a fixed spur gear fixedly mounted around said output shaft and positioned adjacent to said result spur equipment, said fixed spur gear has N quantity of gear tooth in meshing engagement with stated planet gear; and vi. wherein stated fixed and result spur gears have considerably similar diameters to allow said fixed and output spur gear the teeth to considerably align while engaging with stated planet gear, vii. wherein said fixed and output spur gear teeth comprise a noise-dampening pressure angle configuration which angularly compliment stated planet gear teeth, viii. whereby rotation of said primary motor insight causes rotation of said ring gear which causes rotation of said planet gear which causes rotation of said output spur gear which in turn causes rotation of said drive shaft, and whereby in the lack of rotation of stated ring gear a rotational force applied to said output spur gear forces the substantially aligned said fixed and result gear teeth to lock said planet locking gear set up.
2. The apparatus system of claim 1 further comprising a second planet locking equipment rotatably mounted within stated ring gear in 180° off-established relation with respect to the first world locking gear, about the full 360° circumference of the ring gear, whereby said first and second planet gears rotate with said ring gear and also rotate about their very own respective mounting axes while engaging stated fixed and result spur gear the teeth, and whereby in the lack of rotation of the ring gear a rotational pressure put on said output spur equipment will drive said fixed and output spur gear teeth to lock said 1st and second world gears in place.
With reference to the use of the inventive gear system discussed herein, the machine offers a simple and low-cost self-lubricating gearbox that can be driven in a forward and invert direction via an input engine shaft, but cannot be back-driven through its output gearing. By virtue of its configuration as a ring gear, the invention could be effectively integrated into any rotating machinery which utilizes a winch/drum. As such, these inventive gear systems have particular app in the field of overhead lifting machinery, although the invention is not so limited. For example, winch machinery that utilizes a cable winding onto a cylindrical or pile-up drum must be in a position to wind in both a clockwise and counterclockwise direction, but not drop the strain. These inventive gear systems can also be put on move scenery, create results, and manipulate overhead lighting and machinery during theatrical performances.
Regarding machinery that uses chain or screw jack components, a non-back driving, self-locking gearbox would offer benefits more advanced than existing configurations made up of friction brakes and worm drive gearboxes. The built-in advantages of a planetary type equipment train further enable a compact assembly. The system’s hollow through the center result spur shaft can move wiring through to a rotating connection, along with the simple insertion of downstream products shafts. This would be particularly useful for cable drums winding electrified cable, and turntables with electrics/electronic devices up to speed, for example.
The inventive gear system moreover addresses certain drawbacks of similar existing equipment systems, e.g., vibration and noise conditions that are unacceptable in certain settings (such as for example during theatrical performances) and burdensome maintenance through the routine lubrication of the system gears.
To address such drawbacks, briefly described, the self-locking, non-backdrivable gear system of the present invention comprises a major motor input and self-lubricating gear box. The primary motor input is definitely adapted for rotation of the gearbox about the axis of a drive shaft. The gearbox comprises an input ring gear, band plate and seal configuration, planet locking gear, fixed spur equipment, and output spur equipment. The input ring gear is mounted around the driveshaft and situated in meshing engagement with the principal motor input. The band plate and seal configuration are installed to the ring equipment and seal the elements within the ring equipment so as to allow the inner self-lubrication of the gearbox through a volume of lubricant.
One or more planet locking gears is rotatably mounted within the ring gear, whereby the earth equipment rotates with the band gear and in addition rotates about its own mounting axis. The output spur gear is rotatably installed within the ring equipment, in a radially inward, concentric regards to the ring gear, and additional includes an result shaft adapted for installation to the drive shaft. The output spur gear has N+/−X quantity of gear the teeth in meshing engagement with the earth gear. The fixed spur equipment is fixedly mounted around the output shaft and positioned next to the output spur equipment. The fixed spur equipment has N quantity of gear teeth in meshing engagement with the earth gear the teeth. The fixed and result spur gears have substantially similar diameters to permit the fixed and output spur gear the teeth to substantially align while engaging with the planet gear. The fixed and output spur gear tooth each comprise a noise-dampening pressure position configuration to angularly compliment the planet gear teeth.
In operation, rotation of the primary electric motor input causes rotation of the band gear which causes rotation of the planet gear which in turn causes rotation of the output spur gear which causes rotation of the drive shaft. However, in the lack of rotation of the ring gear, any rotational drive applied to the output spur gear (e.g., via the output shaft) will power the considerably aligned fixed and result gear tooth to lock the earth locking gear set up.
Other aspects of the system are provided herein. For example, within an embodiment of the system having two world locking gears, the next planet locking gear may be rotatably installed within the band gear in a 180° off-set relation with regards to the first planet locking gear, about the full 360° circumference of the ring gear. The initial and second planet gears rotate with the band gear and in addition rotate about their own respective mounting axes while engaging the set and output spur gear tooth. In the absence of rotation of the band gear, any rotational drive applied to the output spur equipment will force the fixed and output spur gear tooth to lock the first and second planet gears in place.
The primary motor input may include a sprocket in meshing engagement with a timing belt. The primary motor input may otherwise add a sprocket in meshing engagement with a timing chain. The principal motor input may otherwise include a sprocket in meshing engagement with a plurality of timing gears.
Each seal of the ring plate and seal configuration could be an O-ring or shaft seal. The gearbox may additional comprise a ball bearing band positioned on the result shaft to facilitate rotation of the output spur gear. The pressure position configuration could be from about 45 degrees to about 25 degrees. The pressure position configuration may more preferably be from about 40 degrees to 30 degrees. The pressure angle configuration may most preferably be about 35 degrees. The components of the gearbox could be made from metal, plastic, composite, ceramic, wood, plywood, metallic powder, or combinations thereof.
Additional objects, advantages and novel features of the present invention will be set forth in part in the description which follows, and will in part become obvious to those in the practice of the invention, when considered with the attached figures.
Standard Gear Units
Our Standard Gear Products are especially ideal for simple applications with normal requirements. They have been designed for use with three-phase motors. Their housings are machined on all sides which allow installation in any position desired. The apparatus units are lubricated for life by using a synthetic long-term lubricant
The series Standard Equipment Units includes the typical Worm Gearbox, N-Worm Gear Unit-light version and the typical Bevel Gear Systems in the heavy-duty and light version.
Standard Worm Gear Units
PDF Standard Worm Gear Units
EP Standard Worm Equipment Units have been created for make use of with three-phase motors and servo motors. Due to the great number of attachment and threaded holes provided it can be directly installed in any desired mounting position without any preparatory function being required. The basic gear with solid insight shaft or with hollow insight shaft could be mounted in 24 different designs, see device mounting possibilities of Standard Worm Gear Models.
Technical Datas:
6 sizes: 40, 50, 63, 80, 100 and 125
10 ratios: 6,75; 9; 12; 14; 19; 29; 39; 52; 62 und 82:1
Output torque: from 19 to 1100 Nm
ATEX design available
Self-locking property
of Worm Gear Units
Units Mounting Possibilities
of Standard Worm Gear
Operation and Maintenance
Instruction
Self-locking property of Worm Gear Units
A precondition for the self-locking quality of equipment units is a little tooth business lead angle of the worm and thus an efficiency of η ≤ 0,5 with worm driving. Consequently self-locking gear devices are usually uneconomical when high performances and lengthy operating times are needed. A worm equipment unit is considered self-locking at standstill if, with worm wheel generating, beginning with standstill is not possible. This is the case with ATLANTA wheel units and gear devices when the lead angle is <5°. A worm gear unit is considered self-locking from the working condition if the gear unit comes to a standstill whilst becoming backdriven. This is only feasible with high gear ratios and incredibly low speeds. Shocks and vibrations can neutralize the self-locking capacity! Consequently a self-locking tooth program cannot replace a brake or reverse-stroke fasten. To avoid overstressing of the worm gear drive because of the high kinetic energy involved, you should furthermore enable a certain running-down period after stopping the insight.
Standard Bevel Gear Units
PDF Standard Bevel Equipment Units
Our Standard Bevel Gear Units are suitable for all sorts of applications for rotating and positioning and can be utilized in every situation and orientation.
The heavy-duty version with three transmission shafts has centering diameters for precise alignment. This version has a robust aluminum or cast iron housing, hardened and lapped bevel gears with spiral teeth.
The light-duty version has a single-block housing manufactured from aluminum and is machined on all sides. It si given adequate mounting holes for installation in any placement preferred. The hardened and lapped spiral bevel gears ensure good procedure in both directions of rotation.
Technical Datas:
Heavy-duty and light version
5 ratios: 1; 1,5; 2; 3 and 5:1
Output torque: from 2,3 to 170 Nm