Double Pitch Conveyor Chains with Top Rollers

Double Pitch Conveyor Chains with Top Rollers C2040-1LTR C2050-1LTR C2060-1LTR C2080-1LTR Conveyor Chains

Double pitch conveyor chains with top rollers are a type of chain that is commonly used in industrial conveyor systems. The chains are built with a pitch that is twice the length of a standard chain, which provides greater strength and durability. The addition of top rollers to the chain helps to reduce friction and wear on the chain, while also providing smoother operation.

These chains are commonly used in conveyor systems that require the transportation of heavy loads over longer distances. They are often used in the automotive industry for moving car frames or in the bottling industry for moving large quantities of bottles or containers.

One of the major advantages of double pitch conveyor chains with top rollers is their ability to operate quietly, even under heavy loads. This is due to the reduced friction provided by the top rollers, which help to evenly distribute the weight of the load across the entire chain.

Overall, double pitch conveyor chains with top rollers are a reliable and efficient option for industrial conveyor systems that require the transportation of heavy loads over longer distances.

Specifications of Double Pitch Conveyor Chains with Top Rollers

Chain No.	Pitch	Roller diameter		Width between inner plates	Pin diameter	Pin length				Attachment dimension		Tensile strength	Weight per meter
	P	d1 max	d8 max	b1 min	d2 max	L1 max	L2 max	L3 max	L4 max	C	d3	Q min	q
	mm	mm	mm	mm	mm	mm	mm	mm	mm	mm	mm	kN/lbf	kg/m
C2040-1LTR	25.40	7.95	15.88	7.85	3.96	13.50	16.6	17.8	18.8	12.7	3.96	14.1/3205	1.31
C2040-1LTRF2	25.40	7.95	15.88	7.85	3.96	13.50	16.6	17.8	18.8	15.0	3.96	14.1/3205	1.24
C2040-1LTRF3	25.40	7.95	15.88	7.85	3.96	13.50	16.6	17.8	18.8	15.0	3.96	10.0/2248	1.12
C2050-1LTR	31.75	10.16	19.05	9.40	5.08	16.50	20.7	22.2	23.3	15.9	5.08	22.2/5045	2.03
C2050-1LTRF3	31.75	10.16	19.05	9.40	5.08	16.50	20.7	22.2	23.3	19.0	5.08	22.2/5045	1.91
C2060-1LTR	38.10	11.91	22.23	12.57	5.94	20.70	25.9	27.5	27.5	23.0	5.94	31.8/7227	2.89
C2060-1LTRF6	38.10	11.91	22.23	15.57	5.94	21.00	25.9	27.7	28.3	23.0	5.94	31.8/7227	2.80
C2060H-1LTRF7	38.10	5.94	28.00	12.57	5.94	22.40	29.2	31.6	-	18.3	5.94	31.1/6991	1.61
C2080-1LTR	50.80	15.88	28.58	15.75	7.92	26.20	32.7	35.0	36.5	29.0	11.50	56.7/12886	4.54
C2080H-1LTR	50.80	15.88	28.55	15.75	7.92	29.28	36.2	38.9	41.6	29.0	11.10	55.6/12499	5.50
C2100-1LTR	63.50	19.05	39.67	18.90	9.53	32.30	40.4	44.7	44.7	35.4	14.50	88.5/20114	7.72
C2100-1LTRF2	63.50	19.05	39.67	18.90	9.53	32.30	40.4	44.7	44.7	31.8	9.53	88.5/20114	7.42

Advantages of Double Pitch Conveyor Chains with Top Rollers

Double pitch conveyor chains with top rollers offer several advantages, including:

Cost-effective: Double pitch conveyor chains with top rollers are cost-effective alternatives to standard roller chains. The chains are less expensive and require less maintenance than other types of conveyor chains.

High strength: The top roller conveyor chains are made of high-quality materials such as carbon steel, which provides maximum strength and durability.

Smooth operation: Top rollers provide smooth operation and minimize friction, which reduces wear and tear on the chain and extends the life of the conveyor system.

Noise reduction: Top rollers also help reduce noise during operation.

Easy installation and replacement: The top roller conveyor chains are easy to install and replace, which reduces downtime and maintenance costs.

Customizable: Double pitch conveyor chains with top rollers can be customized to fit specific applications and requirements.

Wide range of applications: The double pitch conveyor chains with top rollers can be used in various industries, including automotive, food and beverage, packaging, and more.

What are Double Pitch Conveyor Chains with Top Rollers Used For?

Double pitch conveyor chains with top rollers are commonly used in applications that require the conveying of lightweight and fragile products. They are a popular choice in material handling environments where a delicate touch is necessary to avoid damage to the products being transported. Some of the most common applications for double pitch conveyor chains with top rollers include:

1. Bottling and packaging: Double pitch conveyor chains with top rollers are frequently used in the bottling and packaging industry to transport lightweight containers and packages. These chains are designed to provide a smooth and gentle transport of products, reducing the risk of damage during the conveying process.

2. Assembly lines: Double pitch chains with top rollers are also used in assembly lines where products need to be transported from one point to another. They provide a reliable way to handle lightweight components without causing damage or product jams.

3. Printing presses: Printing presses often require the use of double pitch chains with top rollers to transport paper and other printing materials during the production process. The top rollers allow for a gentle touch, avoiding any damage to the fragile printing materials.

4. Material handling: Double pitch conveyor chains with top rollers are used in material handling applications to move lightweight items such as textiles, electronics, and small parts. The top rollers ensure a smooth and consistent flow of products, minimizing the risk of damage.

How to Lubricate Double Pitch Conveyor Chains with Top Rollers?

Lubricating double pitch conveyor chains with top rollers is an essential part of their maintenance. The following are the steps to lubricate double pitch conveyor chains with top rollers:

Clean the Chain: Before lubricating the top roller conveyor chain, ensure that it is clean and free from any dirt or debris. You can use a brush or compressed air to clean the chain thoroughly.

Choose the Right Lubricant: Choose a lubricant that is suitable for the chain and top rollers. It is important to use a lubricant that is recommended by the chain manufacturer.

Turn off the Conveyor: Turn off the conveyor before starting the lubrication process. This will prevent any accidents and ensure that the lubricant is applied efficiently.

Apply the Lubricant: Apply the lubricant to the double pitch conveyor chains with top rollers while it is running. You can use a drip applicator or spray lubricant to apply the lubricant evenly to the chain.

Let it Settle: After applying the lubricant, let it settle for some time. This will allow the lubricant to penetrate the rollers and other parts of the chain.

Clean Excess Lubricant: Remove any excess lubricant that may have accumulated on the chain or surrounding areas. Excess lubricant can attract dirt and debris and cause damage to the double pitch conveyor chains with top rollers.

Turn on the Conveyor: Once the lubricant has settled and any excess has been cleaned up, turn on the conveyor and ensure that it is running smoothly.

By following these steps, you can ensure that your double pitch conveyor chains with top rollers are well lubricated and working efficiently.

Double Pitch Conveyor Chain Sprockets for Top Roller Conveyor Chain

Double pitch conveyor chain sprockets are used for top roller conveyor chains that are commonly used for material handling in factories and warehouses. These sprockets typically have teeth that are spaced two times further than standard sprockets, which correspond to the two pitches of the double pitch chain.

The top roller conveyor chain engages with the sprocket teeth and is pulled along the conveyor line. The sprockets are usually made of steel or other durable materials that can withstand the weight and friction of the chain.

When selecting double pitch conveyor chain sprockets, it's important to consider the pitch of the conveyor chain and the tooth count and diameter of the sprocket. The sprocket size must match the chain size to ensure accurate chain engagement and prevent slipping or jamming.

Proper maintenance of the double pitch conveyor chain sprockets, including regular cleaning and lubrication, can extend the lifespan of the conveyor system and prevent costly downtime.

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