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planetary reduction travel, planetary gear reduction box, planetary reduction gearbox, little planetary gear drives, hydraulic planetary gear travel, planetary gear system, power wheel planetary gear travel, planetary ring gear
planetary reduction drive, which can supply a lot of speed reduction and torque in a system and the planet carrier shaft drives at large speed, while the reduction issues from sunlight gears. Ever-Power planetary drive supplys Excessive torque and with a concise structure. Product Selection Ratio:5~1400. Torque:0.46~736kNm. Product Features.
The general precision planetary reduction drive is used for low-acceleration and high-torque transmission equipment, and the electric motor, the inner combustion engine or other high-rate running power is meshed with the gears on the input shaft of the gear reduction travel to mesh the large gears on the output shaft to achieve the reason for deceleration. Ordinary speed gear reduction drive s will also have several pairs of identical basic principle gears to achieve the desired deceleration result, the ratio of the quantity of teeth of the large and small gears may be the transmission ratio. The Accuracy planetary reduction drive is a power tranny mechanism that uses a gear velocity converter to decelerate the number of revolutions of the engine to a desired quantity of revolutions and acquire a mechanism of a sizable torque.
Ever-Power Series planetary decrease drive (01~8) , in applying for Series Port Devices, Mixer Planetary, of the center section planetary gears allowing Planetary decrease drive, swing and monitor drive applications end up being accommodated through output plans. With units available in many ratios, sizes, and elements, Our planetary lowering drive can be utilized singly or in blend to meet nearly any reduction requirement.
The role of the apparatus reduction drive, An professional planetary reduction drive was selected and installed in the market machines, The web crankshaft torque on the speed of Planetary reduction travel (gearbox) of a pumping unit is pressure angle results in increased gear dedendum strength, plus the ability to withstand heavy shock loads. Compact, torque dense design. Modular, Reduction Ratio‎: ‎5:1 – 1400:1. and Regions of expertise include gear noise reduction, gear manufacturing sourcing, program … Wind energy speed of Planetary decrease drive planetary drives 10KW to at least one 1.5MW. The main featurs happen to be as followings:
Reduce the speed and increase the output torque concurrently. The torque result ratio is definitely multiplied by the electric motor output and the decrease ratio, but it should be observed that the ranked torque of the gear reduction drive can’t be exceeded.
The speed simultaneously reduces the inertia of the load, and the reduction of the inertia may be the sq . of the reduction ratio. You can see that the overall motor comes with an inertia worth. Ever-Power planetary gear units are divided into 21 basic teams based on the torque and The wide range of end result shafts and flanges simplifies the lowering stages.
Types of gear decrease travel : Planetary, spur and exceptional gearheads specifically suitable for the brushless and brushed DC drives by Ever-Power. As well customized. with The primary toothed gear (pinion) is mounted directly on the electric motor shaft. The bearing of the productivity shaft is usually manufactured from … Reduction ratio of 6:1 to 5752:1. Low noise level. High efficiency. General gear decrease drive has helical gear reduction drive (which include parallel shaft helical equipment reduction drive , worm equipment reduction drive , bevel equipment reduction drive , etc.), planetary reduction drive , cycloid gear reduction drive , worm gear reduction travel , planetary friction type mechanical stepless acceleration changer, etc.
Compact design for conserving space is offered with collinear type and output. Multiple decrease ratio is offered with combination of varied planetary reduction drive. Putting in some product range with mounting flanges and lowering sleeves. All our Consumers trust us as their desired partner for gear and planetary travel engineering.
-Types of common equipment reduction drive, Based on the latest design and research technology, Hyosung Heavy Sectors designs and manufactures equipment boxes for steel, ability, cement, rubber. A fresh compact style of three-level differential cycloidal planetary equipment drive based on the idea of the so-known as RV-of Planetary reduction drive is normally proposed. Our planetary gear, Wolfrom gear train, decrease gear, regulation …. priceless asset, as the result shaft stops when power is slice to the travel, assembly will get a ring gear (16) and a sun equipment … Gear (28) can be a flanged extension of sunlight equipment (12) which drives pinions (14).
The primary feature of the worm gear reduction drive is that it includes a reverse self-locking function and can have a large reduction ratio. The input shaft and the result shaft are not on a single axis, nor on a single plane. However, the volume is generally large, the transmission effectiveness isn’t high, and the precision is not high.
Harmonic transmission of harmonic gear reduction drive is the utilization of adaptable deformation controllable elastic deformation to transmit motion and power, small volume, high precision, but the disadvantage can be that versatile wheel life is bound, not impact resilient, rigid and steel parts Relatively poor. The source speed can’t be too high.
Precision planetary reduction travel has the benefits of compact structure, tiny return clearance, high precision, long service your life and large rated end result torque. However the price is a little more expensive.
Inline and right position execution up to 4 reduction stages, Ever-Power selection of mixer drives are planetary gear systems modified to meet the operating requirements .
Planetary gear reduction drivePlanetary reduction drive
Planetary reduction servo drive is the weight of the apparatus transmission device of Planetary reduction servo drive. In general, the weight of li yi’s mechanical and electric gear has a great relationship with its material and heat therapy hardness.For instance, at the same ability, the excess weight of the carburized hardened equipment will be about 1/3 of the excess weight of the tempered equipment.Therefore, in line with the structural qualities of Planetary reduction drive and the strain nature of gears, hardtooth surface gears ought to be generally used.There are numerous heat treatment solutions to obtain gear with hard tooth surface, such as for example surface quenching, overall quenching, carburizing quenching, nitriding, etc., that ought to be selected according to the characteristics of Planetary reduction drive.
Chinese identity Planetary reduction servo drive employed for Planetary reduction servo drive gear drive weight-loss ratio of input speed and output speed ratio.Number of models of planetary gears
directory
1 product advantages
2 product parameters
3 material and heat treatment
4 installation steps
5 surface hardening
Product advantage editor
It really is compact structure, tiny return clearance, high accuracy, long service existence, rated output torque can do a whole lot.But it’s a bit more high-priced.Planetary reduction drive is generally found in limited space when the necessity for a higher torque, that’s, small volume huge torque, and its reliability and life are better than spur Planetary reduction drive.Spur Planetary reduction drive is used for low current consumption, low noise and high efficiency and low priced applications.Planetary reduction drive is seen as a small size, significant output torque, great transmission efficiency, as long as there are these requirements can be used
Product parameter editing
Full load efficiency: transmission efficiency of of Planetary reduction drive under optimum load (productivity torque of fault prevent).
Working existence: the cumulative working time of Planetary reduction drive for rated load and rated input speed.
Rated torque: it is the torque that the rated life allows for long term time.When the output speed is 100 r/min, the life of Planetary reduction drive may be the average life, past this value, the common life of Planetary reduction travel will be reduced.Planetary reduction drive fails when the output torque exceeds twice.
Edit materials and heat treatment
The weight of the Planetary reduction servo drive planetary gear transmission device is normally proportional to the weight of the gear, and the weight of the apparatus has a great relationship with the material and heat treatment hardness.For example, at the same electric power, the fat of the carburized hardened gear will be about 1/3 of the fat of the tempered equipment.Therefore, based on the structural attributes of Planetary reduction drive and the load nature of gears, hardtooth surface gears should be generally used.There are various heat treatment solutions to obtain gear with hard tooth surface, such as surface quenching, overall quenching, carburizing quenching, nitriding, etc., which should be selected based on the characteristics of Planetary lowering drive.
In Planetary reduction drive family, the Planetary reduction travel using its small size, huge transmission efficiency, vast reduction range, substantial precision a large number of advantages, and is trusted in servo, stepping, dc and various other tranny systems.Its function is in the premise of ensuring precision transmission, mainly used to reduce the rotation velocity and increase torque and decrease the load/motor rotational inertia ratio.In order to help the majority of users to create good usage of the Planetary reduction drive, this paper analyzes the sources of Planetary reduction drive and the drive motor shaft breaking, and introduces at length how to properly install the Planetary reduction drive.
Accurate installation, use and maintenance of of Planetary reduction drive is an important hyperlink to ensure the standard procedure of mechanical equipment.Consequently, when you install the Planetary reduction drive, make sure you be sure to strictly follow the following installation related matters, thoroughly assemble and use.
The initial step is to confirm whether the engine and Planetary reduction travel are intact before installation, and strictly check if the size of each part connected with the electric motor and Planetary reduction drive matches, this is actually the size of the positioning boss, input shaft and Planetary reduction drive groove of the electric motor and matching tolerance.
The second step is to unscrew the screw on the outer dustproof hole of Planetary reduction travel flange, modify the clamping ring of PCS system to align the medial side hole with the dustproof hole, insert the inner hexagon to tighten.From then on, take away the motor shaft keys.
Surface hardening editing
Common surface quenching methods are high-frequency quenching (for little gears) and flame quenching (for significant gears).The top hardened layer is most effective when it includes the base of the tooth root.The common material for surface quenching is steel whose mass fraction of carbon is approximately 0.35%~0.5%. The hardness of tooth area can reach 45~55HRC.
Connection function between of Planetary lowering drive and servo motor: holding mode – result shaft of servo motor extends into of Planetary lowering drive, servo engine and Planetary reduction travel are linked by flange. There exists a deformable hoop in Planetary decrease drive. By working the locking screw on Planetary decrease travel, the hoop can tighten the axis of the servo engine (the author has a 0.75KW servo electric motor with this connection). And so for this connection function, servo motors do not need keyway (of study course, keyway can also be, but ordering keyway servo motors needs Money and delivery time are longer yo @ @). Some sort of
Linking mode of_of Planetary decrease drive and servo electric motor: Connecting through exterior coupling. This connection function uses exterior coupling, so it needs servo electric and keyway. Exterior coupling can also use versatile coupling (flexible shaft) – delicate shaft drive electrical power generally does not go beyond 5.5KW, speed can reach 20000 rpm. Some sort of
In most cases, the servo motors without brakes and keyways will be the the majority of used and the Ever-Power is the largest. For this reason, to buy the servo motors with brakes and keyways, the delivery period is longer, about 4 weeks.
Planetary reduction travel in the application of the process there will be some noise, the emergence of the noise, how to deal with it?
The noise of Planetary reduction drive is mainly due to the friction, vibration and collision of the transmission gears. How exactly to effectively reduce and reduce the noise to make it more based on the requirements of environmental security is also a key research topic at home and overseas.Reducing the gear transmission sound of Planetary reduction travel has become an essential research subject matter in the market. Many scholars in the home and abroad respect the change of equipment tooth engagement stiffness in equipment transmission as the primary factor of gear powerful load, vibration and noise.By modifying the form, the powerful load and velocity fluctuation are minimized to lessen the noise.This technique has became more effective used.But with this method, the process will need shape modification equipment, the majority of small factories often can not be implemented.
Planetary reduction drive is a sort of of Planetary reduction drive, what is the transmission structure of planetary gear?Let’s have a look.
A planetary gear includes a sun wheel, a planetary steering wheel, and a gear band, wherein the planetary steering wheel is supported by a fixed axis of the planetary body, allowing the planetary wheel to rotate on the assisting axis.The planetary wheel, sunlight wheel and the apparatus ring are in frequent meshing state.
Located in the guts of the planetary equipment transmission mechanism is the sun wheel, sunlight wheel and the earth wheel quite often engage, two external gear meshing rotation direction is opposite.Just as sunlight is at the guts of the solar system, the solar wheel is known as for its location.Gear band is the interior gear, it and the planet wheel often meshing, is the internal tooth and the external gear meshing, the rotation direction between your two may be the same.The number of planetary gear will depend on the look load of the Planetary reduction drive, usually 3 or 4, the more the amount of bear the load is greater.
The above is the Planetary reduction drive gear transmission structure of the main content.
Planetary speed of Planetary reduction drive is usually a kind of speed of Planetary reduction drive, in that case, the planetary speed of Planetary reduction drive in the process of using the reason for the shaft break what?Let’s have a look.
1. The wrong type collection causes insufficient output torque of the Planetary reduction drive.
Some users in the unit selection, mistakenly as long as the selected rated end result torque Planetary reduction travel to meet up the work requirements can be, in fact, it is not, one is the rated end result torque of the motor rated output torque times deceleration ratio, the value obtained in principle ought to be less than the product sample to provide similar Planetary reduction drive rated outcome torque.The other is to consider the overload capacity of the drive motor and the utmost operating torque required used.
2. In the process of acceleration and deceleration, the instantaneous torque borne by the productivity shaft of the Planetary reduction drive exceeds two times of its rated output torque, and these kinds of acceleration and deceleration is too frequent, which will eventually make Planetary reduction drive break the shaft.
Theoretically, the maximum operating torque required simply by the user must be significantly less than two times the rated output torque of the Planetary reduction drive, especially in a few applications must strictly adhere to this criterion.This is not only to protect the Planetary reduction drive, but also to avoid the output shaft of Planetary reduction drive from being twisted off.The primary reason is that, when there is a problem in equipment installation, the output shaft of the Planetary reduction drive and its load are stuck, the overload capacity of the driving a car motor will still make it constantly raise the output force, which may cause the force of the output bearing of the Planetary reduction travel to exceed its rated output torque two times and so twist the output shaft of the Planetary reduction travel.
Precision planetary reduction drive
Product Description:
There are two main types based on the output direction: right type and correct angle type; Planetary equipment systems are used to perform speed reduction due to large torque. to predict equipment noise from a rear wheel drive automatic transmission.
There are generally three types based on the number of stages: one-stage deceleration (generally significantly less than 10:1), two-stage deceleration (generally greater than 10:1 and significantly less than or equal to 100:1), and three-stage deceleration (large reduction ratio is 100) :1, the overall division principle is greater than 100:1);
Based on the purpose: armed service and civilian;Based on the operating environment: common environment, low temperatures environment, clean place environment and vacuum environment;
Our speed of Planetary reduction drive planetary gear for heavy-duty applications, including; conveyers, cranes, crawlers, and excavators. With the Ever-Electricity mountain drive you gain additional very low gears which allow you head out climb the most extreme torque Gears: 1:1 and 2.5:1 reduction gear ratio.
The initial step is to verify whether the engine and Planetary reduction drive are in good condition before installation, and strictly check if the size of each part linked with the engine and Planetary reduction travel is matched. Here are the size and complementing tolerance of the positioning boss, type shaft and Planetary lowering travel groove of the electric motor.
Step 2 2: unscrew the screw on the outer dustproof hole of of Planetary lowering drive flange, adapt the clamping band of PCS system to align the side hole with the dustproof hole, insert the internal hexagon to tighten.From then on, take away the motor shaft keys.
The 3rd step is to hook up the motor with Planetary reduction drive naturally.The concentricity of the output shaft of Planetary reduction travel and the input shaft of the engine must be steady when connected, and the external flange of both must be parallel.If the concentricity isn’t consistent, the engine shaft will be broken or of Planetary lowering drive gear wear.
In addition, in the installation, do not use hammer and different blows, avoid the axial force or radial force an excessive amount of damage to the bearing or equipment.Make sure to tighten the mounting bolt before tightening the drive bolt.Before installation, wipe aside the anti-corrosion oil of motor input shaft, positioning boss and connecting portion of of Planetary reduction drive with gasoline or zinc-sodium water.Its goal is to make sure tight connection and overall flexibility of operation, and stop unnecessary deterioration.
Before the motor and Planetary decrease drive are linked, the motor shaft keyway should be perpendicular to the tightening bolt.To ensure a uniform force, primary screw the set up bolts at virtually any diagonal position, but do not screw limited, then screw the assembly bolts at the various other two diagonal positions, and lastly screw the four set up bolts one at a time.Finally, tighten the force bolt.All tightening bolts will be fixed and checked by the torque plate hand in line with the indicated torque data.
Correct installation between of Planetary reduction drive and mechanical equipment is the same as appropriate installation between of Planetary reduction travel and drive motor.The key is to make sure that the output shaft of Planetary reduction travel and the drive area of the shaft concentricity.
servo motor of Planetary reduction drive Planetary reduction travel of Planetary reduction drive rated input speed up to 18000 RPM (about of Planetary reduction travel itself size, the greater the quickness of Planetary reduction travel, small the rated input quickness) above, industrial-grade servo electric motor of Planetary reduction travel output torque is normally only 2000 nm, special large torque servo electric motor of Planetary reduction travel can do a lot more than 10000 nm. Working heat range in 25 ℃ to 100 ℃ roughly, by changing the grease can transform its working heat.Planetary reduction travel: the primary transmission structure is: planetary wheel, solar wheel, outer gear ring.Compared with different reduction gear, servo motor reduction gear has high rigidity, high precision (solo stage can achieve less than 1 point),(double stage can perform less than 3 tips), high transmission productivity (single stage in 95-99%), high torque/volume ratio, life free of maintenance features.Because of these characteristics, servo engine of Planetary reduction travel is mainly installed in the stepper electric motor and servo motor or perhaps brushless electric motor, used to reduce the speed, increase the torque, matching inertia.Ranked input speed of servo electric motor of Planetary reduction drive can reach up to 18000rpm(related to how big is Planetary reduction travel itself.