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Quite a few projects are exclusive within the market and represent one of the most challenging sizes and geometries of gears produced today. We maintain a wide selection of rare gear shaping tools along with advanced CNC milling and turning centers, which allows us to produce a vast selection of gear, sprocket, work, and rack sizes, designs, and patterns.
To attain the high rack strength the customer required, the main of the teeth were hardened combined with the tooth flanks. Finally, precision grinding was utilized to achieve the needed flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complicated gears and sprockets that no various other manufacturers can produce. The part shown this is a helical gear rack that is used on a Maag gear manufacturing machine. The gear rack is 6′ lengthy, includes a nominal cross-section of 3” by 2”, and is gear rack for Woodworking Industry constructed of 4130 steel.

The customer needed an upgraded part which is essential to the operation of their machine and had previously been struggling to find someone with the capacity to slice the required size of helical rack. Often customers e mail us because OEM parts are no more available or are price prohibitive. Often, clients have found that the quality of replacement parts made by us exceed the product quality their OEM parts.

To achieve the high rack power the customer required, the main of the teeth were hardened together with the tooth flanks. Finally, precision grinding was utilized to achieve the required flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complicated gears and sprockets that no various other manufacturers can create. The part shown this is a helical gear rack that is used on a Maag gear manufacturing machine. The gear rack is 6′ lengthy, has a nominal cross-section of 3” by 2”, and is made from 4130 steel.

This integrated and coordinated development of thermoforming machines and tools is our most significant customer benefit and unique on the thermoforming market. With the extensive know-how of our experienced experts in both tool and machine engineering, our clients benefit from a unique synergy effect that leads to a higher service existence of both machine and equipment, and also an optimal formed component quality. We aim to surpass your expectations and make sure your success with our quality.
For years, a machine tool builder had produced their personal precision gear racks to accomplish ultra-precise positioning on the machines. They also required this because their crucial clients demanded that their machines maintain accurate positioning without any mistake compensation on the axis.
To save lots of costs, they wished to look for a gear rack provider who could accomplish the same restricted rack tolerances and performance level that they had come accustom to.
Choosing from their wide selection of standard rack & pinion drives, ATLANTA offered a Ultra-High Accuracy DIN 4 (UHPR) gear rack, which acquired a total pitch deviation of significantly less than twelve microns (< 0.012 mm) over a 1 meter length. The real pitch deviation was measured at 20º C and marked on each rack.