Ever-power manufactures conveyor chain sprockets in a number of styles. Included in these are conveyor chain sprockets made as plate tires or with normal or split hubs fitted on one or both sides. Ever-power conveyor chain wheels can be manufactured in a number of special materials with hardened the teeth where necessary.
How to extend conveyor chain sprocket and chain wear life
The last thirty years have observed numerous innovations in conveyor technology that have brought greater safety and efficiency. However, modify in this field hasn’t always been always for the better.
One innovation may be the introduction of sprockets with an even number of teeth. It was thought that this would offer customers a greater choice when designing chain conveyor systems. Nevertheless, sprockets with an even number of teeth aren’t recommended by experienced technical engineers.
If a sprocket comes with an even number of teeth, the same tooth will be engaged by the same rollers on each rotation, leading to uneven wear and decreased service life. An identical result will occur if the amount of teeth in the smaller sprocket is usually a devisor of the number of pitches on the conveyor chain. Choosing a sprocket with an odd quantity of teeth, however, will offer you at least double the service life.
Dual pitch conveyor chain sprockets are often overlooked nowadays but are ideal for saving on space and have an extended wear life than standard sprockets. Suitable for lengthy pitch chain, dual pitch sprockets possess more teeth when compared to a standard sprocket of the same pitch circle diameter and distribute use evenly across the teeth. If your conveyor chain works with, double pitch sprockets are definitely worth considering.
Many of today’s conveyors include electronic load monitoring in the control system. While this is a useful safety feature, technicians recommend that these are found in conjunction with shear pin sprockets.
Electronic sensing is certainly ideal where there’s a slow increase in load (due to damaged bearings or dirt contamination, for instance) as there is certainly time to fully stop the drive before any damage can occur. In the case of a mis-feed or mechanical breakage, however, where in fact the load enhance is usually sudden, the sensor won’t automatically break the connection between the electric motor and the powered load and considerable damage can be triggered to the conveyor chain and attachments. For this reason a shear pin sprocket is necessary in addition.
Shear pin sprockets could be more expensive than standard sprockets at the outset but will limit downtime and save well on replacement costs. If a conveyor becomes overloaded and potentially dangerous, the shear pin will break and prevent the conveyor, therefore limiting damage. Once the load or obstruction provides been cleared, only the shear pin needs to be changed and the conveyor can quickly start moving again.
In summary, older types of sprocket tend to be forgotten but offer considerable advantages including long service life, limited harm in the event of conveyor breakdown and reduced alternative costs.
Our conveyor chains and sprockets are engineered to high quality and performance specifications. Wear resistance, mechanical strength, operating temperature and coefficient of friction are important considerations.
Molded and machined sprockets available in a variety of tooth and bore sizes. Also, they are offered for all plastic-type material chain and modular plastic belt products. Our items are made to help our customers increase their productivity and enhance their working environment
The professionals at Ever-power have been working with chains and sprockets for decades. If you’ve caused other organizations and uncovered that you couldn’t discover specifically the right part for your needs, that’s not going to happen right here! If we don’t possess the roller chain sprockets or conveyor chain sprockets that your project needs in share, we are able to still custom produce per customer requirement. Plus, we keep a large number of unique sprockets in share and are able to ship them out the same time. We realize that any downtime can be costly, and we function hard to ensure that you’re up and running once again quickly and cost-effectively.
Finding Your Ideal Sprocket
Do you need a sprocket, nevertheless, you aren’t sure exactly the thing you need? This common problem is one that our Ever-power experts hear on a every week basis. We excel at dealing with you to ensure that you get specifically the roller chain sprocket or conveyor chain sprocket that will keep assembling your project or machinery moving once again. Sprockets are for sale to a variety of uses from forestry to machinery, and everything among. It’s every bit as important to select the correct sprocket as it is to use the right chain — a mismatch could be catastrophic, causing harm to expensive machinery and even dangerous accidents. See how Ever-power helps you find the perfect roller chain sprocket.
Struggling with how exactly to describe your sprocket so you can find another one? Here’s some of the questions that people often ask clients to help point them in the right direction:
Do you know what type of sprocket you need?
How is your sprocket being used — since a drive sprocket or idler sprocket?
What is the diameter of the sprocket you should replace?
How many the teeth are in your sprocket?
What size chain are you using?
As you can plainly see, there is a higher level of complexity that goes into to making certain we recommend the exact roller chain sprocket or conveyor chain sprocket for your project.
PEER Perfectly Pairs!
If you’re replacing an entire system, you might need a matching chain to go along with your sprocket. By changing both these items at the same time, you may extend the overall lifestyle of your machinery. Sagging chains are often to blame for inefficiencies that can trigger disfiguration of other parts due to inconsistent pressure or slippage. Replacing the sprocket alone may not be enough to resolve the root problem you are experiencing. The good news is that the educated group at Ever-power will work with you to diagnose complications and make recommendations for the best & most cost-effective path forward.
Ready to get your project back up and running quickly? You can also drop us a message at [email protected], and we’ll use you to ensure that we provide you with the precise roller chain sprockets or conveyor chain sprockets that you need.
Sprocket for Regular Conveyor Chain
Sprocket for conveyor chain was created and designed to optimum contour, materials, hardness, and accuracy to get the highest effectiveness of conveyor operation.
We provide a line-up for RS2040 – RF2160 with S rollers, and RF2040 – RF2100 with R rollers.
Chains that make use of S rollers engage with almost every other tooth. Sprockets will have an extended life as chains engage with different teeth every time the rollers rotate (when actual number of the teeth is odd).